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Hastelloy Wire Mesh represents the pinnacle of corrosion-resistant filtration and structural engineering, utilizing high-performance nickel-based alloys to withstand the most aggressive industrial environments. Designed for extreme reliability, these meshes provide an impenetrable barrier against severe chemical attacks, including concentrated acids and chlorides, ensuring operational stability in critical processing units where standard stainless steels would fail.
By integrating precision weaving techniques with advanced materials like Hastelloy C-276, C-22, X, and B series, we deliver customized solutions that balance exceptional mechanical strength with precise filtration ratings. Whether utilized in aerospace combustion chambers, pharmaceutical reactors, or petrochemical separators, our Hastelloy wire mesh ensures long-term durability and superior performance under extreme temperature and pressure fluctuations.
| Wire Diameter | 0.03 mm – 1.5 mm (Customizable) | Weave Types | Plain, Twill, Dutch (Plain/Twill) |
|---|---|---|---|
| Standard Width | 1 m, 1.2 m, 1.5 m (Max 2–3 m) | Surface Finish | As-drawn, Bright Annealed, Pickled |
| Temp Range | –200 °C to 1150 °C (Grade dependent) | Filtration Rating | Micron to Millimeter level |
| Fabrication Form | Rolls, Sheets, Discs, Gaskets, Cylinders | Tensile Strength | ≥758 MPa (Typical for C-276) |
| Yield Strength | ≥358 MPa (Typical for C-276) | PREN Value | Approx. 55 (For C-276) |
Outstanding resistance to hydrochloric, sulfuric, and phosphoric acids, as well as wet chlorine solutions.
Maintains structural integrity and oxidation resistance at temperatures reaching up to 1150 °C.
High tensile strength and resistance to deformation under high-pressure flow conditions.
Consistent micron-level ratings available through customized wire diameter and mesh counts.
Excellent fabrication properties with minimal carbide precipitation in heat-affected zones.
Compatible with chemical processing, aerospace, pharmaceuticals, and semiconductor industries.
Expert guidance on choosing between C-276, C-22, X, or B grades based on medium acidity.
Tailored weave patterns (Dutch, Twill, Plain) to optimize flow rate and filtration precision.
Rigorous testing for tensile strength and corrosion resistance to ensure industrial compliance.
Professional welding, stamping, and forming for complex filter element assemblies.
Secure packaging and global shipping for rolls, sheets, and precision-cut discs.
Ongoing engineering support for high-temperature and corrosive environment applications.
| Feature | Standard SS Mesh | Hastelloy Mesh | Industrial Impact |
|---|---|---|---|
| Service Life | Short (Corrodes quickly) | Ultra-Long (Resistant) | Reduced Downtime |
| Chemical Resistance | Limited to mild acids | Extreme (HCl, H2SO4) | Process Versatility |
| Temp Stability | Moderate | Exceptional (Up to 1150°C) | Higher Efficiency |
| Replacement Cycle | Frequent | Rare | Lower OpEx |
| Risk Level | High (Failure prone) | Very Low (Reliable) | Enhanced Safety |
Hastelloy C-276 is a general-purpose alloy offering excellent all-round corrosion resistance, while C-22 is optimized with higher chromium for superior performance specifically in oxidizing environments.
The Hastelloy B series (B-2 and B-3) is specifically designed for strong reducing environments and provides exceptional resistance to hydrochloric acid across all concentrations and temperatures.
Yes, especially Hastelloy X, which is designed for high-temperature service and is widely used in aero-engine combustion chambers and rocket engine components.
We offer Plain, Twill, and Dutch weaves. Dutch weaves are particularly popular for high-precision filtration due to their denser structure and better flow control.
Depending on the grade, they can operate reliably from -196 °C up to 1040 °C, with short-term exposure possibilities up to 1150 °C for specific alloys like Hastelloy X.
Yes, we provide comprehensive fabrication including custom welding, stamping, and forming into discs, gaskets, and cylinders to meet your specific technical drawings.